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Senior Process Engineer

Senior Process Engineer

FPC of Decatur
  • Full Time
  • Anywhere

FPC of Decatur

 

Senior Process Engineer

Position: Senior Process Engineer

Salary Range: $110K-$120K

Job Description:

The Senior Process Engineer will play a key role in optimizing manufacturing processes, ensuring efficiency, quality, and compliance. This position will serve as the Senior Process Technical Manager/Expert at a new Fiberglass Mat Plant in Chester, South Carolina, slated to begin operations in Q1-Q2 of 2025. They will be integral to the operational readiness team during the plant's construction phase and will subsequently lead process-related activities in collaboration with the production manager and other team members, reporting directly to the Plant Manager.

Job Responsibilities:

  • Oversee and mentor a junior process engineer
  • Develop and implement manufacturing strategies to optimize efficiency and enhance product quality
  • Collaborate with cross-functional teams to ensure smooth production operations
  • Lead process improvement projects using Lean Manufacturing and Six Sigma methodologies
  • Evaluate existing manufacturing processes and equipment for enhancement opportunities
  • Conduct root cause analysis and implement corrective actions
  • Develop and maintain manufacturing documentation
  • Train and mentor junior staff
  • Stay current with manufacturing technology advancements
  • Work with suppliers to ensure quality materials and resolve issues
  • Ensure compliance with regulatory requirements and industry standards

Required Qualifications:

  • 8-10 years of hands-on process engineering experience
  • Experience in wet formed fiberglass mat process or equivalent
  • Bachelor's degree in chemical or mechanical engineering, master's preferred
  • Track record of implementing process improvement initiatives
  • Familiarity with statistical process control (SPC)
  • Proficiency in Microsoft Office
  • Strong technical writing skills
  • Ability to lead and develop junior staff
  • Certification in Lean Six Sigma preferred
  • Customer service focus and results-oriented mindset
  • Greenfield or Brownfield start-up experience preferred

Note: All duties as assigned by the employer.

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