Senior Process Engineer
Senior Process Engineer

FPC of Decatur
Senior Process Engineer
Position: Senior Process Engineer
Salary Range: $110K-$120K
Job Description:
The Senior Process Engineer will play a key role in optimizing manufacturing processes, ensuring efficiency, quality, and compliance. This position will serve as the Senior Process Technical Manager/Expert at a new Fiberglass Mat Plant in Chester, South Carolina, slated to begin operations in Q1-Q2 of 2025. They will be integral to the operational readiness team during the plant's construction phase and will subsequently lead process-related activities in collaboration with the production manager and other team members, reporting directly to the Plant Manager.
Job Responsibilities:
- Oversee and mentor a junior process engineer
- Develop and implement manufacturing strategies to optimize efficiency and enhance product quality
- Collaborate with cross-functional teams to ensure smooth production operations
- Lead process improvement projects using Lean Manufacturing and Six Sigma methodologies
- Evaluate existing manufacturing processes and equipment for enhancement opportunities
- Conduct root cause analysis and implement corrective actions
- Develop and maintain manufacturing documentation
- Train and mentor junior staff
- Stay current with manufacturing technology advancements
- Work with suppliers to ensure quality materials and resolve issues
- Ensure compliance with regulatory requirements and industry standards
Required Qualifications:
- 8-10 years of hands-on process engineering experience
- Experience in wet formed fiberglass mat process or equivalent
- Bachelor's degree in chemical or mechanical engineering, master's preferred
- Track record of implementing process improvement initiatives
- Familiarity with statistical process control (SPC)
- Proficiency in Microsoft Office
- Strong technical writing skills
- Ability to lead and develop junior staff
- Certification in Lean Six Sigma preferred
- Customer service focus and results-oriented mindset
- Greenfield or Brownfield start-up experience preferred
Note: All duties as assigned by the employer.