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Piedmont, SC

Process Engineer

Process Engineer

FPC of Concord

FPC of Concord

The Process Engineer will identify the scope and lead transformational projects that fundamentally improve the safety, quality and productivity of our processes. This person will challenge the status quo of operations to elevate the overall performance of our site and increase our ability to delivery for the business. This individual must be committed to the site's vision of Excellence and strive to drive improvements that impact key performance of Safety and other metrics such as yield, cost, quality, and Overall Equipment Effectiveness (OEE).

Responsibilities:

  • Lead site-based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products or re-site existing products.
  • Promote an observable culture of process safety, quality, and customer service within their organizational control.
  • Support short-term tactical requests from the site-based team while managing long-term strategic projects set forth by the global process engineering team.
  • Lead efforts and projects in line with site and business strategy for growth.
  • Lead digital transformation efforts on site.
  • Performs feasibility studies for process improvements. Includes assessment of current Equipment capabilities, HSE issues, and capital requirements
  • Propose and document trial plans, results and data analysis in a timely manner using advanced problem solving tools such as Six Sigma and routinely share learnings with stakeholders.
  • Works toward establishing statistical process control processes. Identifies areas of variation (raw materials, process, or quality analysis), implements measures to reduce variation, and tracks effectiveness of reduction measures.
  • Analyzes process data and quality critical parameters for control of manufacturing processes. Troubleshoots problem areas and identifies measures for improvement.
  • Identifies and implements process optimization improvements.
  • Supports identifying root cause, reports findings, and implements corrective actions.
  • Manages defining scope and technical solutions to feed capital projects associated with unit.
  • Responsible for determining justification, scope definition, safety reviews, 'punch-list' items, coordination of implementation with production schedule, startup, chemical commissioning and performance report on agreed deliverables.
  • Prepares flow diagrams, P&ID' s, and equipment and control specifications
  • Utilize management of change for applicable situations.
  • Influence people's opinions, attitudes, and judgments and demonstrate the ability to compromise opinion to develop the best solution for the issue.

Qualifications:

  • Bachelors of Science (Chemical or Mechanical Engineering Preferred)
  • 3-5 years’ experience in quality/manufacturing/process engineering
  • Previous experience in quality/process engineering function in manufacturing environment
  • Continuous improvement background with demonstrated experience in problem solving and root cause analysis
  • Preferably has experience in composite material / adhesive material manufacturing or other similar continuous web process industries (paper, film, foil, or textile industries)
  • Six Sigma Black Belt certification (preferred)
  • Excellent organizational skills, ability to multi-task
  • Understanding of quality systems, ISO9001/AS9100 requirements

Compensation & Benefits:

  • Competitive salary and benefits package
  • Since actual compensation packages are based on a variety of factors unique to each candidate. Total compensation for this role also includes bonus and/or other incentives.
  • 16, or more weeks, of maternity/paternity and co-parenting leave, according to local regulations
  • Training platform for all employees
  • Free language courses (24 languages available)
  • Free well-being sessions (physical and psychological)

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