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Dallas, TX

Process Engineer

Process Engineer

FPC of Concord

FPC of Concord

The Process Engineer is responsible for leading site-based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products or re-site existing products for the Texas site. This position also supports and deploys GBU-wide best practices and manufacturing standards along with supporting new capital investments and technology common across Specialty Materials Manufacturing sites.

Responsibilities:
  • Lead site-based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products or re-site existing products.
  • Promote an observable culture of process safety, quality, and customer service within their organizational control.
  • Support short-term tactical requests from the site-based team while managing long-term strategic projects set forth by the global process engineering team.
  • Lead efforts and projects in line with site and business strategy for growth.
  • Lead digital transformation efforts on site.
  • Performs feasibility studies for process improvements. Includes assessment of current equipment capabilities, HSE issues, and capital requirements
  • Propose and document trial plans, results and data analysis in a timely manner using advanced problem solving tools such as Six Sigma and routinely share learnings with stakeholders.
  • Works toward establishing statistical process control processes. Identifies areas of variation (raw materials, process, or quality analysis), implements measures to reduce variation, and tracks effectiveness of reduction measures.
  • Analyzes process data and quality critical parameters for control of manufacturing processes. Troubleshoots problem areas and identifies measures for improvement.
  • Identifies and implements process optimization improvements.
  • Supports identifying root cause, reports findings, and implements corrective actions.
  • Manages defining scope and technical solutions to feed capital projects associated with unit.
  • Responsible for determining justification, scope definition, safety reviews, 'punch-list' items, coordination of implementation with production schedule, startup, chemical commissioning and performance report on agreed deliverables.
  • Utilize management of change for applicable situations.
  • Influence people's opinions, attitudes, and judgments and demonstrate the ability to compromise opinion to develop the best solution for the issue.
  • Flexibility to travel to other locations and work outside normal working hours as required by the projects (could be 15 - 30% travel)


Required Qualifications:
  • Bachelors of Science (Chemical, Mechanical, or Materials Engineering)
  • 5-10 years of experience in quality/manufacturing/process engineering
  • Previous experience in quality/process engineering function in chemical manufacturing environment
  • Continuous improvement background with demonstrated experience in problem solving and root cause analysis
  • Preferably has experience in composite material / adhesive material manufacturing or other similar continuous web process industries (paper, film, foil, or textile industries)
  • Six Sigma Black Belt certification (preferred)
  • Excellent organizational skills, ability to multi-task
  • Understanding of quality systems, ISO9001/AS9100 requirements


Benefits:
  • The opportunity to join an exciting growth company
  • A full range of benefits as expected of a successful company
  • Opportunities for growth and learning
  • Encouraging a diverse and inclusive workplace culture that values and respects individual differences and backgrounds
  • Competitive salary and benefits package
  • Since actual compensation packages are based on a variety of factors unique to each candidate we may ultimately pay more or less than the posted base salary range. Total compensation for this role also includes bonus and/or other incentives
  • 16, or more weeks, of maternity/paternity and co-parenting leave, according to local regulations
  • Training platform for all employees

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